• Engine Manufacturing Engineer

    Job Locations US-WA-Kent
    Category
    Blue Engines
    Job ID
    2493
  • Overview

    As part of a small, passionate, and accomplished team of experts, you will be responsible for developing new liquid propellant rocket engine manufacturing processes. As a Manufacturing Engineer, you will translate engineering intent, drawings, and configurations into fully functional hardware ready for test, qualification, and flight. Throughout the manufacturing process, you will also identify, develop, and deploy methods to improve quality, reduce cost, and optimize build sequence and schedules. As an integral member of the team, you will conduct DFMA and PFMEA studies to strengthen the feedback loop between design, build, and test and accelerate the pace of rocket engine development. This position will directly impact the history of space exploration and will require your dedicated commitment and detailed attention towards safe and repeatable human spaceflight.

    Responsibilities

    • Develop new advanced rocket engine manufacturing processes
    • Translate engineering intent, drawings, and configurations into fully functional hardware
    • Define how to prepare hardware for test, qualification, and flight
    • Identify, develop, and deploy new manufacturing methods (or refine existing) to improve quality, reduce cost, and optimize build schedule
    • Conduct DFMA and PFMEA studies to strengthen the feedback loop between design, build, and test
    • Develop manufacturing work instructions to clearly define the following manufacturing process: receiving inspection, fabrication, assembly, test, integration, and refurbishment
    • Closely manage cost, quality, build sequence, and schedule of hardware throughout the entire manufacturing process
    • Perform engineering drawing review and provide final approval for manufacturing
    • Develop process control measures and evaluation through statistical analysis
    • Define and support repair and rework activities
    • Design, procure, install, and integrate custom manufacturing equipment
    • Interface with external suppliers and manufacturing partners to ensure that hardware and equipment is manufactured, processed, packaged, and delivered properly, on time, and on budget
    • Perform capacity analysis and evaluate staffing requirements
    • Perform root cause analyses when non-conformances and escapes are identified and deploy corrective actions
    • Design proper material handling and packaging to protect hardware throughout the build and test process
    • Manage hardware configuration and maintain pedigree throughout the entire build and test process

    Qualifications

    • Bachelor of Science in Mechanical, Manufacturing, or Aerospace Engineering (other relevant fields may apply) from an accredited university (Master of Science preferred)
    • Cumulative undergraduate GPA of 3.5 or higher (on 4.0 scale)
    • 4 to 8 years of direct manufacturing and manufacturing engineering experience (after graduation)
    • Mastery of engineering fundamentals for mechanical design and manufacturing
    • Extensive experience in hardware manufacturing (i.e. castings, forgings, additively manufactured components, welding, machining, cleaning, non-destructive testing methods, tight tolerance assembly, leak testing, final acceptance testing of integrated hardware, and Manufacturing Execution Systems/Software)
    • Proven experience and successful track record developing/starting new manufacturing processes
    • Strong written, personal, technical, and software skills (CAD, Scheduling, Issue Tracking, Excel, Word, PowerPoint, Outlook, etc)
    • Ability to communicate clearly and appropriately at all levels of the organization
    • Applicant must be a United States citizen or permanent resident (current Green Card holder)

    Desired

    • Experience working in a manufacturing, construction, or machine shop environment.
    • Lean Manufacturing and/or Six Sigma processes and implementation
    • Aerospace/Launch vehicle experience.
    • Experience with safety critical systems.

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